Photo from Baloncici/Shutterstock.com

Storage of fresh produce

Storage takes place in different parts of the supply chain for multiple reasons. Short-term storage (hours, days) may be required for pre-cooling or when waiting for further processing or transport. Long-term storage (weeks, months) makes it possible to supply clients with products over a long period of time, even when product are not available directly from the field. To minimize quality loss during storage, the respiration and moisture loss of the products is managed by controlling the temperature and humidity in the storage room. In addition, O2, CO2 and ethylene concentrations are particularly relevant. The interaction between products and technology is a fascinating aspect of storage

Optimal storage conditions depend on the product to be stored. Photo from WUR
Optimal storage conditions depend on the product to be stored. Photo from WUR

Products

The best storage conditions depend on species and variety. Pumpkins can be stored for months, figs only a few days. Ideal storage conditions such as temperature also varies greatly between species. Products from (sub)tropical origin can be damaged at low temperature and therefore prefer higher temperatures (12 °C or higher). Most ‘temperate’ fruit and leafy vegetables can be stored at lower temperatures (between 0 and 4 °C). In addition to temperature, the optimum humidity largely depends on the type of product: is it a fruit, a seed, a stem (with leaves), leaf, a flower, tuber, bulb or root.

Strawberries packed in a plastic crate filled with punnets. Photo from WUR
Strawberries packed in a plastic crate filled with punnets. Photo from WUR

Packing and stacking

Storage usually takes place in plastic crates or trays, wooden bins or cardboard boxes, possibly filled with punnets. The packaging used during storage is designed to prevent physical damage to the products. It also makes it easy to handle the products. The additional application of moisture barriers, such as plastic films or liners, reduces the water loss of the products. This should only be done if necessary, taking into account the downside when the atmosphere remains too humid. The stacking of the storage containers must be done in such a way that there is sufficient air circulation around the products for effective cooling.
Pears with freezing damage because of too cold storage. Photo from WUR
Pears with freezing damage because of too cold storage. Photo from WUR

Temperature

An important effect of a lower temperature is the reduction of respiration and thus the reduction in the production of respiration heat. A second effect is the reduction of moisture loss by the products. This will delay the appearance of wilting or shrivelling symptoms. A lower temperature also reduces ethylene production and ethylene sensitivity, which can delay ripening and/or senescence. A fourth effect of low temperature is to slow down microbial development. However, a too low temperature causes physiological damage to the product, for example skin browning or off-flavour. The accurate measurement and recording of the (product) temperature is a prerequisite for storage.
Pre-cooling system. Photo from WUR
Pre-cooling system. Photo from WUR

Cooling methods

When bins, boxes or other containers with products are simply placed inside a cool room (room cooling), the reduction to the optimal product temperature can take up to several days. It is used commonly for products with a long storage life. Examples are citrus fruits, apples and pears. Different pre-cooling systems are available to bring down the product temperature faster, usually within a few hours. This is necessary for products such as strawberry and lettuce. Depending on the product, methods are: vacuum cooling, hydro-cooling, use of ice, and forced-air cooling systems. Forced-air cooling is a widely used method of pre-cooling. The temperature decrease of products is then faster than room cooling because the cold air is forced to move through the bins or boxes.

Mushrooms easily lose moisture. Photo by WUR
Mushrooms easily lose moisture. Photo by WUR

Humidity

The relative humidity during storage must be maintained at a level that is not too high (risk on decay) or too low (increased weight loss, wilting, shrivelling). Products with a high volume/surface ratio (round products) lose less moisture than products with a unfavourable ratio, such as leafy vegetables. The outer layer of the product plays an important role. For example, mushrooms have a more or less round shape, but they easily lose moisture. Moisture loss also depends on temperature, air circulation, ventilation, and the way of packaging. If these measures are not applicable or have insufficient effect, moisture can be added by humidification systems. Humidity sensors, as well as actual measurements of product weight losses, provide useful insights for better storage practice.
CA and ULO storage can be dangerous for humans. Please mind the alarm systems. Photo from WUR
CA and ULO storage can be dangerous for humans. Please mind the alarm systems. Photo from WUR

O2 and CO2

Regular atmosphere storage (RA) is most commonly used for a range of horticultural products, particularly for short-term storage. The cooling can be combined with Controlled Atmosphere (CA) or Modified Atmosphere (MA) storage, with reduced O2 and increased CO2. Storage under low oxygen is also called ULO (Ultra Low Oxygen). With these technologies, the quality is better preserved thanks to reduced oxygen and increased carbon dioxide levels. Examples are the CA storage of apples, pears or blueberries for several months. Dynamic Controlled Atmosphere (DCA) storage is a method in which storage conditions are adjusted based on product response. This leads to even lower O2 levels.

Ethylene is the ripening and senescence hormone. Photo by Danijela Maksimovic/Shutterstock.com
Ethylene is the ripening and senescence hormone. Photo by Danijela Maksimovic/Shutterstock.com

Ethylene

Control of ethylene is important in storage because ethylene can lead to faster ripening and senescence. All horticultural commodities produce ethylene. This gas is also known as the ripening hormone or senescence hormone. Especially fruit that ripens during storage can produce large amounts of ethylene. Ethylene can also come from external sources such as industrial exhaust fumes, cars, gas forklifts and adjoining storage rooms. The most common strategies to reduce negative ethylene effects during storage are: cooling, reduced O2 and increased CO2, avoid excessive ethylene from other sources, ventilation, the use of ethylene removers or converters and application of the ethylene blocker 1-MCP.

Some products should not be stored together. Photo from WUR
Some products should not be stored together. Photo from WUR

Mixed loads

When different commodities are stored together, it is important to combine only the products that have similar requirements for temperature, relative humidity and air composition (O2, CO2, ethylene). The storage of high ethylene producers (for example ripe fruit) together with ethylene sensitive produce (for example leafy vegetables) should be avoided. Some produce needs protection against odours. For example, grapes should not be stored with leeks, garlic or onions to prevent transfer of odours. Of course, the intended storage period of the different products play a role in decisions whether or not to mix loads.

Figs at different levels of maturity. Photo by Olga Ilinich/Shutterstock.com
Figs at different levels of maturity. Photo by Olga Ilinich/Shutterstock.com

Storage period

During the storage period, various processes in the harvested produce lead to changes. Think of changes in colour, texture and flavour. Tomatoes, for example, turn red. Apples can become soft and ultimately mealy. Most of the time, these changes are unwanted, while the purpose of storage is to minimize the loss of quality. It is of the utmost importance to regularly inspect the product quality in the storage room. Disorders and diseases should be detected at the earliest possible stage. Then, adjustments can be made in the intended storage period or in storage temperature, humidity or other conditions.

Monitoring the activity of a cooling installation can help in saving energy. Picture from WUR
Monitoring the activity of a cooling installation can help in saving energy. Picture from WUR

Energy and economics

Investment and exploitation costs are considerations before a storage facility is built. The energy consumption of storage rooms can contribute significantly to the total cost of a storage facility in operation. A good registration of the energy consumption will provide you with useful insights. There can be several methods to reduce energy consumption responsibly, without taking risks of a decrease in product quality. Examples are improvements in insulation, changes in refrigeration settings and the use of energy-efficient fans. Also think of simple changes in daily practice, such as limiting the opening of doors and turning off the lights.

Pest control using a rat trap. Photo by Oliver Hewett/Shutterstock.com
Pest control using a rat trap. Photo by Oliver Hewett/Shutterstock.com

Hygiene and maintenance

All storage spaces must be well insulated and without damage. The floor, walls and ceiling, as well as parts such as valves and pipes should be cleaned regularly. Usually cleaning with water and a basic detergent is sufficient. Measures should be taken to prevent the entry of birds, rodents and insects. The refrigeration equipment must be inspected and maintained in a timely manner. Important items to check are the operation of fans and accuracy of (temperature) sensors. These activities and controls should be recorded per storage room for later reference.